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Xypex Product Summary

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 WHAT IS XYPEX ?

Xypex is a non-toxic, chemical treatment for the waterproofing and protection of concrete. Xypex's primary and most distinguishing performance feature is its unique ability to generate a non-soluble crystalline formation deep within the pores and capillary tracts of the concrete - a crystalline structure that permanently seals the concrete against the penetration of water and other liquids from any direction. Xypex crystalline products are dry powder compounds composed of portland cement, silica sand and many active, proprietary chemicals.

                          HOW DOES XYPEX WORK?

To create its crystalline waterproofing effect, Xypex  must become an integral part of the concrete mass. It does so by taking advantage of the natural and inherent characteristics of concrete; concrete is both porous (capillary tract system) and chemical in nature. By means of diffusion, the reactive chemicals in Xypex use water as a migrating medium to enter and travel through the capillary tracts in the concrete. This process precipitates a chemical reaction between Xypex, moisture and the natural chemical by-products of cement hydration (calcium hydroxide, mineral salts, mineral oxides, and unhydrated and partially hydrated cement particles).  The result is crystallization and, ultimately, a non-soluble crystalline structure that plugs the pores and capillary tracts of the concrete.  In this condition, the pores become discontinuous and the concrete is thereby rendered impenetrable by water and other liquids from any direction. The Xypex crystalline process will reactivate whenever water is present.

The crystallization process that Xypex causes within the pores and capillary tracts of concrete is illustrated below in electron microscope photos taken by an independent research team
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CONCRETE (UNTREATED) A control sample of concrete was sheared through at 50 mm below the top surface. The sheared face shows some of the by-products of cement hydration with which Xypex reacts. Precipitated calcium hydroxide together with cubic and rhombic particles are visible.

XYPEX CRYSTALLIZATION (INITIATION) Taken at 50 mm within a Xypex-treated concrete sample, this photograph shows the initiation of the Xypex crystalline reaction after Xypex Concentrate was applied  to the surface.

XYPEX CRYSTALLIZATION (MATURE) This photo was taken 26 days after the application of Xypex Concentrate at a depth of 50 mm into the concrete sample. A dense, fully developed crystalline structure has formed within the capillary tracts of the concrete to completely block the flow of water.

Xypex Concentrate is the most chemically active of the Xypex waterproofing products. When mixed with water, this light grey powder is applied as a slurry coat to above-grade or below-grade concrete either as a single coat or as the first of a two-coat application. It is also mixed in Dry-Pac form for sealing strips at construction joints, or for the repairing of cracks, faulty construction joints and honeycombs.

Xypex Modified can be applied as a second coat to reinforce Xypex Concentrate or by itself to damp-proof the exterior of foundation walls. Applied as a second coat over Concentrate, Modified produces a harder finish and speeds the curing of the Concentrate. Where damp-proofing is required, a single coat of Modified may be used as an alternative to a spray/tar emulsion.

Xypex Patch'n Plug is formulated as a crystalline, fast-setting, non-shrink, high-bond-strength, hydraulic cement compound for concrete repairs. It stops  flowing water in seconds and is used to seal cracks, fill tie-holes and other defects in concrete.

Xypex Gamma Cure is a curing agent designed specifically for Xypex crystalline waterproofing products. The use of Gamma Cure may eliminate the need for water curing the Xypex coating in some cases. Consult manufacturer for specific recommendation.

With the Admix C-Series, Xypex's unique crystalline dry powder compound for the waterproofing, protection and improvement of concrete is added to the concrete mix at time of batching. Admix C-1000 and C-2000 have each been formulated to meet specific project and temperature conditions. Both Xypex Admixes are available in a "no fines" grade.

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